Software

CAD for a First Bracket That Has to Fit

A bracket is a few sketches and the holes that match the hardware. The software should stay out of the way.

A CAD model of a small mechanical crank on a blank background
Wikimedia Commons ยท CC BY-SA 3.0

The first useful printed part is usually a bracket: something that holds a sensor, a cable, or a motor where the original tab broke. You do not need a sculpture tool for that. You need parametric CAD, where a hole is a dimension you can change when the screw is M4 and not M3. Browser tools and desktop tools both work if they keep a history. A mesh sculpt does not, and you will redraw the part the moment the measurement was off by a millimeter.

Model the hardware, not the vibe

Start from the face that touches the real object. Place holes at the measured spacing and oversize them a little for the process you print with. Filament holes come out tight. Resin holes come out small if the exposure is hot. Put a flat on the bed side so the bracket does not need a raft of supports under the only face that must be square. Add fillets at inside corners so the layers are not asked to turn on a knife edge.

FreeCAD is enough if you are willing to learn constraints. Fusion and Onshape are enough if you want a quicker first sketch and you accept their account rules. Pick one and make the bracket. Switching tools mid-sketch is how a one-hour part becomes a weekend.

  • Name dimensions. Future you will not remember why a hole was 4.4 mm.
  • Leave room for a hex nut if you cannot reach the back with a wrench.
  • Avoid text on the part until the fit is right. Text is slow forgiveness.
  • Print the bracket in the orientation that keeps the screw pull off the layer plane.

Do this next

  1. 1

    Measure the mating part with calipers, including the screw head, not from memory.

  2. 2

    Sketch on the face that mounts, and lock the holes to that face.

  3. 3

    Add thickness before decoration. A rib beats a thicker slab.

  4. 4

    Export millimeters, then check one hole in the slicer with the measure tool.