Elevating Professional FFF 3D Printing: Raise3D’s Hyper Speed Upgrade Kit Revolutionizes Productivity

In a significant stride forward for the additive manufacturing industry, Raise3D, a leading manufacturer of FDM 3D printers, recently unveiled a groundbreaking enhancement for its acclaimed Pro3 Series – the Pro3 and Pro3 Plus machines. This innovative solution, aptly named the Hyper Speed Upgrade Kit (HUK3), is engineered to dramatically boost the printing speed of Fused Filament Fabrication (FFF) machines without compromising the critical aspects of part quality and dimensional accuracy. The comprehensive kit integrates a sophisticated software upgrade, an intelligent high-speed auto-calibration system, newly developed high-performance filaments, and two advanced high-speed hot ends. With the introduction of the HUK3, Raise3D aims to empower its users to achieve unprecedented levels of productivity, effectively overcoming some of the most persistent challenges associated with the FFF extrusion process. Early adopters can take advantage of a special discounted price for orders placed before December 31st, 2022, making this advanced technology even more accessible.

FFF technology stands as one of the most ubiquitous and widely adopted processes in the realm of 3D printing. Its versatility and cost-effectiveness often make it a powerful complement to traditional manufacturing methods. For instance, FFF enables companies to rapidly produce prototypes with remarkable efficiency and at a significantly lower cost compared to conventional techniques. This allows for extensive design validation and numerous iterations before committing to final production, thereby accelerating product development cycles. While some specialized FFF solutions have emerged, boasting higher printing speeds for the direct production of finished parts, they typically come with a hefty price tag and limited accessibility. This often restricts the widespread adoption and utilization of FDM machines for applications beyond basic prototyping. Recognizing this industry-wide challenge, many manufacturers are intensely focused on increasing print speeds. However, this pursuit is fraught with technical difficulties, as a direct increase in speed can frequently lead to a detrimental impact on surface quality, compromise interlayer adhesion, and ultimately result in unusable or substandard parts. It is precisely to address this intricate balance between speed and quality that Raise3D has meticulously engineered a holistic new ecosystem for its Pro3 and Pro3 Plus machines. This integrated approach encompasses advancements across hardware, software, and materials. By significantly enhancing the speed capabilities of this technology while preserving its inherent flexibility, Raise3D is making FFF even more relevant and competitive for demanding applications such as low-volume production and complex prototyping projects. Furthermore, the seamless integration with RaiseCloud, allowing for remote control and monitoring of multiple printers simultaneously, promises to fundamentally transform the scale of production levels achievable with Raise3D printers, pushing the boundaries of what was previously possible.

Photo credits: Raise3D

A Faster, More Accurate Process Powered by a Comprehensive Ecosystem

The cornerstone of this revolutionary upgrade is Raise3D’s newly developed Hyper FFF™ technology. This innovative solution is specifically designed to deliver substantially increased print speeds while meticulously preserving, and in many cases enhancing, the overall quality and integrity of the printed parts. At the heart of Hyper FFF™ lies a sophisticated algorithm that actively monitors and absorbs the vibrations generated each time the print head rapidly changes direction. By intelligently anticipating and counteracting these dynamic forces, the system effectively minimizes shocks and vibrations, thereby drastically reducing the risk of common print failures such as compromised surface quality or insufficient interlayer adhesion. This intelligent vibration management is critical for high-speed printing, ensuring smooth operation and superior part aesthetics. Complementing this software innovation is the inherent robust and stable chassis design of the Pro3 and Pro3 Plus machines. This solid foundation provides the necessary rigidity and precision, allowing users to achieve exceptional dimensional accuracy even at accelerated printing speeds. According to internal testing and extensive validation by Raise3D, users can expect to achieve printing speeds that are, on average, 3.8 times faster than those offered by many competing professional FFF solutions in the market.

However, Raise3D understands that hardware and software alone are not sufficient to unlock true high-speed FFF potential. A complete ecosystem demands reliable software, optimized hardware components, and, crucially, suitable materials. When machine speed increases, the thermoplastic filament spends less time in the hot end’s melt zone, leaving less opportunity for it to reach optimal temperature and viscosity. This can result in poor bonding between layers, leading to weaker parts. To circumvent this critical issue, Raise3D has meticulously engineered and launched two new ranges of high-performance filaments: Hyper Speed and Hyper Core. These new materials feature a carefully re-engineered molecular weight and composition to achieve superior fluidity and flow characteristics, even at higher extrusion rates. Their unique thermal profile is also a key innovation, as they are designed to melt and cool faster than standard filaments. This rapid thermal response not only enables higher print speeds but also helps users achieve the desired surface finish, intricate details, and mechanical properties. Currently, the Hyper Speed range offers optimized ABS and PPA materials, with a roadmap to introduce other popular engineering thermoplastics such as PETG, PC, and ASA in the near future. The more industrially focused Hyper Core range is anticipated for release in 2023, starting with a robust carbon fiber-filled PPA, designed for applications requiring enhanced strength and stiffness.

Beyond materials and software, the HUK3 also introduces two essential hardware components that significantly contribute to its high-speed capabilities: the intelligent high-speed auto-calibration solution and two high-speed hot ends. The intelligent auto-calibration system is a game-changer for professional users. It drastically reduces setup time and ensures optimal printing conditions by precisely calibrating the print bed and nozzle. This automated process enhances first-layer adhesion, reduces the likelihood of print failures, and ensures consistent quality across multiple prints, all while speeding up the preparation phase. The new high-speed hot ends are meticulously engineered for rapid melting and extrusion of filaments. Featuring optimized heating elements and melt zone designs, these hot ends can process a higher volume of material per second without compromising temperature stability or leading to clogging. This capability is paramount for achieving the significant speed increases promised by the Hyper Speed Upgrade Kit, ensuring a continuous and reliable flow of material at elevated velocities.

Left: the intelligent calibration solution; right: the new hot end (Photo credits: Raise3D)

Unlocking Unprecedented Productivity with Hyper FFF™ Technology

The real-world impact of Hyper FFF™ technology has been thoroughly validated through extensive internal testing. Utilizing standard 0.4 mm nozzles and a common 0.2 mm layer thickness, the results achieved by the Hyper Speed Upgrade Kit are nothing short of remarkable. Compared to prints produced on leading competing professional machines, the new Raise3D upgrade has demonstrated an astonishing increase in productivity, ranging from 3 to 5 times. This translates directly into a significantly faster throughput for businesses and designers. Furthermore, the filling speed, a critical metric for production efficiency, has surged from a typical range of 80 to 100 mm/s to an impressive 200 to 350 mm/s. This acceleration directly contributes to a dramatic reduction in overall printing time, cutting it down by up to 75%. Such efficiency gains are transformative, allowing companies to iterate faster, bring products to market sooner, and significantly reduce operational costs associated with longer print cycles.

Edward Feng, CEO of Raise3D, underscored the profound implications of this technological leap, stating: “The results that we have achieved with this technology breakthrough are truly remarkable, far better than we could anticipate, making us confident it will be a milestone not only for Raise3D but for the entire 3D printing FFF-based industry. Our competitive superiority at a technological level has been growingly recognized over the last years. With the HUK3 allowing customers’ ROI to multiply by more than 3 times, we now want to reach more than 3 times the customers we have so far, and have so decided to offer, until the end of the year, an exceptional price of almost 1/3 lower than the planned retail price in 2023.” This statement highlights Raise3D’s confidence in the HUK3’s ability to deliver substantial return on investment (ROI) for its customers, making advanced professional 3D printing more accessible and economically viable for a broader market segment. The potential to multiply ROI by more than three times positions the Hyper Speed Upgrade Kit as a strategic investment for any business looking to enhance its additive manufacturing capabilities.

Indeed, to celebrate this launch and encourage rapid adoption, Raise3D has announced an exceptional introductory offer. For all orders placed before December 31st of this year, the Hyper Speed Upgrade Full Kit is available at a discounted price of €699, a significant reduction from its planned retail price of €999 in 2023. This limited-time offer represents an incredible opportunity for both existing and new users to elevate their 3D printing operations. It is important to note that this versatile upgrade kit can be seamlessly installed on both previously purchased and newly acquired Pro3 and Pro3 Plus machines, ensuring that current users can also benefit from the latest advancements without needing to invest in entirely new hardware. To take advantage of this compelling offer and revolutionize your FFF 3D printing workflow, simply reach out to any Raise3D authorized reseller and place your order today!

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