3DExpress: A Deep Dive with The 3D Printing Nerd

Additive Manufacturing Innovations: New Video Series, Teen Success, and AI Design Platforms

This week brings exciting developments in the world of additive manufacturing. We’re thrilled to announce the launch of our new video series, Between Layers, which dives deep into the lives and work of the innovators, engineers, and storytellers shaping the future of 3D printing. This series moves beyond technical specifications to explore the human element behind the technology.

In other news, we’re showcasing a remarkable teen entrepreneur who has built a thriving six-figure business selling 3D printed cup holders. We also highlight a unique Christmas tree created entirely from 3D printed ice, demonstrating the versatility and creativity possible with additive manufacturing. Finally, we’ll explore PrintPal, an AI-driven 3D modeling platform that has rapidly gained popularity, surpassing 100,000 users in just a few months. These stories collectively illustrate the diverse applications and growing accessibility of 3D printing technology.

3Dnatives Presents Between Layers: Exploring the Human Side of Additive Manufacturing

We are excited to introduce Between Layers, a new video series from 3Dnatives that focuses on the individuals driving innovation in additive manufacturing. Our goal is to go beyond the technical aspects and explore the personal stories, motivations, and challenges faced by these pioneers.

The premiere episode features an in-depth interview with Joel Telling, widely recognized as The 3D Printing Nerd. Joel’s voice and presence have become synonymous with the 3D printing community, inspiring countless individuals to explore the technology. In this episode, Joel shares his journey from a software engineer to a prominent figure in the industry, offering insights into his early experiences, the evolution of his print farm, and the impact of the 3D printing community on his work.

Joel reveals that despite inspiring millions to embrace 3D printing, he initially hesitated to use his own printer, fearing he might break it. He discusses his early experiments with a FlashForge Creator Pro in his spare bedroom, which eventually led to the creation of one of the most influential YouTube channels in the 3D printing space. This episode provides a unique perspective on the personal journey behind a well-known industry figure, highlighting the passion, dedication, and community involvement that are essential to the growth of additive manufacturing.

Between Layers aims to provide a more human-centric view of the additive manufacturing industry, showcasing the individuals and their stories that drive innovation and inspire others to participate in this exciting field. We believe that understanding the personal journeys behind the technology is crucial for fostering a deeper appreciation and understanding of the potential of 3D printing. Watch the video below to learn more about Joel Telling’s story and the inspiration behind The 3D Printing Nerd.

Teen Entrepreneur Achieves Six-Figure Success with 3D Printed Products

The story of Michael Satterlee, an 18-year-old entrepreneur, exemplifies the potential of 3D printing to empower young innovators and create successful businesses. Michael’s company, Cruise Cup, has achieved remarkable success by designing and selling custom 3D printed cup holders. His journey began as a hobby, experimenting with product design and utilizing desktop 3D printers to create prototypes in high school.

Michael iteratively refined his designs based on customer feedback, showcasing the agility and customization benefits of 3D printing. The initial success of Cruise Cup can be attributed to a custom “tactical reload” can holder that gained significant traction on Instagram. This viral product propelled sales to approximately $300,000 in November 2025, demonstrating the power of social media marketing and the appeal of unique, 3D printed products.

As demand grew, Michael’s operation quickly outgrew his bedroom setup. What started with a few printers in his home has now expanded to a warehouse equipped with over 130 machines. This growth highlights the scalability of 3D printing and its ability to support expanding businesses. Michael is now planning to incorporate mass manufacturing techniques to further increase production volume while maintaining his in-house 3D printing capabilities for prototyping and custom orders. This blended approach allows him to leverage the benefits of both traditional and additive manufacturing methods.

Michael’s success story is an inspiring example of how young entrepreneurs can utilize 3D printing to turn their ideas into profitable businesses. His focus on customer feedback, innovative product design, and strategic scaling demonstrates the key factors that contribute to success in the rapidly evolving world of additive manufacturing. He showcases the power of 3D printing as a tool for innovation, customization, and entrepreneurial opportunity.

Michael Satterlee, founder of Cruise Cup

Michael Satterlee, founder of Cruise Cup. (Photo Credit: Dylan Ethier via Business Insider)

Ice, Ice, Baby: Researchers 3D Print a Christmas Tree Made of Ice

Researchers at the University of Amsterdam have demonstrated the remarkable potential of 3D printing by creating a miniature Christmas tree made entirely of ice. This project showcases the versatility of the technology and its ability to manipulate materials in unconventional ways.

Unlike traditional Christmas decorations that last for weeks, this ice tree melts in minutes, highlighting the ephemeral nature of the material. The researchers employed a vacuum-based process to freeze water almost instantly, allowing them to build the tree layer by layer. A micrometer-thin jet of water is deposited inside a vacuum chamber, and as the pressure decreases, the water solidifies without requiring external refrigeration.

This innovative method enabled the team to print an 8-centimeter-tall ice tree in just 26 minutes, without the need for support structures. The absence of support structures is significant as it simplifies the printing process and reduces material waste. While the tree melts quickly once removed from the vacuum, the project demonstrates the precision and control achievable with 3D printing technology.

Beyond its festive appeal, the researchers emphasize that the project’s primary objective is to enhance our understanding of phase transitions. This knowledge has potential applications in various fields, including microfluidics, tissue scaffolding, and construction in low-pressure environments such as Mars. By exploring the properties of materials under extreme conditions, researchers can unlock new possibilities for 3D printing and its applications in diverse scientific and engineering domains.

This project highlights the innovative spirit of the 3D printing community and its ability to push the boundaries of what is possible with additive manufacturing. The creation of a 3D printed ice Christmas tree is a testament to the technology’s versatility and its potential to inspire creativity and innovation across various disciplines. It also serves as a reminder that 3D printing is not just about creating functional objects but also about exploring the fundamental properties of materials and pushing the limits of scientific understanding.

PrintPal: AI-Powered 3D Design Platform Exceeds 100,000 Users

The rapid adoption of PrintPal, an AI-powered 3D design platform, demonstrates the increasing accessibility and user-friendliness of 3D modeling technology. Launched in April 2025, PrintPal has quickly surpassed 100,000 users, indicating a significant demand for intuitive and affordable 3D design tools.

PrintPal stands out for its ability to generate 3D models from text or images, making it accessible to individuals without extensive technical expertise. This feature addresses two major barriers to entry for CAD software: technical complexity and cost. By leveraging artificial intelligence, PrintPal simplifies the design process and automates tasks such as model generation, mesh optimization, and print preparation.

The platform’s AI capabilities enable users to create, share, and manufacture 3D models without requiring in-depth knowledge of CAD software. This democratization of 3D design empowers individuals from diverse backgrounds to bring their ideas to life. Furthermore, PrintPal offers its features at affordable prices, making it accessible to a wider audience.

In addition to the AI design studio, PrintPal provides a community marketplace where users can share and sell their designs. This fosters collaboration and innovation within the 3D printing community. The platform also includes an educational academy that offers free courses on 3D printing, further contributing to the accessibility and educational resources available to aspiring designers and makers.

PrintPal’s success highlights the growing importance of AI in simplifying and democratizing 3D design. By removing technical barriers and providing affordable access to powerful design tools, PrintPal is empowering a new generation of creators and accelerating the adoption of 3D printing technology across various industries and applications. Its user-friendly interface, AI-powered features, and community-focused approach have made it a popular choice for individuals seeking to explore the world of 3D design and manufacturing.

PrintPal AI-Powered 3D Design Platform

Photo Credit: PrintPal

What are your thoughts on the latest innovations in additive manufacturing? We’d love to hear your opinions on Between Layers, the success of Cruise Cup, the ice Christmas tree, and the impact of PrintPal. Share your comments below and connect with us on our LinkedIn or Facebook pages! Don’t forget to subscribe to our free weekly Newsletter to stay updated on the latest 3D printing news delivered directly to your inbox. You can also find all our videos on our YouTube channel.