Application of the Month: A 3D-Printed E-Bike From Möve Mobility

E-bikes have become a popular form of transportation in recent years, and even more powerful models are now being launched on the market, including those made with additive manufacturing. One interesting example of this is the Möve Avian e-bike, which was manufactured by Möve Mobility GmbH. In particular, the company caused a stir by combining 3D printing with its own patented VER-TEC technology and using it in the production of its e-bike model.

Avian is the world’s first ultra-lightweight titanium touring e-bike with an integrated battery, which was developed using 3D printing technology and in-house manufacturing processes. Parts of the frame, bottom bracket and titanium sleeves were 3D printed, which were then connected to hydroformed titanium tubes. It is the result of a partnership between Möve Mobility GmbH and E-Plus-3D, a specialist in metal 3D printing.

Möve GmbH, a company with over 100 years of history, has developed the Möve Avian, an e-bike that impresses with its ultra-lightweight design and manufacturing processes (photo credits Möve Mobility GmbH)

Breakthrough Due to the Combination of VER-TEC Technology and 3D Printing

But how exactly does the patented technology work? VER-TEC technology combines 3D-printed titanium sleeves and hydroformed titanium tubes to create a durable frame. The bottom bracket area is broken down into 133 gram sleeve segments, which are 3D printed and then connected to the high-quality tubes. This method ensures precise production, which makes the titanium frame not only functional but also suitable for series production. The new joining technique also replaces conventional welding processes and reduces production costs while optimizing the stability of the frame.