MIT Researchers Unveil 3D Printer That Can Identify Unknown Materials

In response to the relentless quest for environmentally-friendly production processes, several research initiatives have sought to improve existing 3D printing materials or develop new ones, but printing these can still be a challenge. To resolve this obstacle, researchers from MIT’s Center for Bits and Atoms (CBA), the US National Institute of Standards and Technology (NIST) and Greece’s National Center for Scientific Research (Demokritos) have collaborated to develop a special 3D printer that is capable of autonomously defining printing parameters for unknown materials. This breakthrough is crucial, as it facilitates the use of renewable and recyclable materials, whose properties are diverse and difficult to characterize. By enabling a more efficient and adaptive use of materials, this 3D printer paves the way for more sustainable additive manufacturing.

Although 3D printing is becoming increasingly popular as a more environmentally-friendly process, manufacturers often find it difficult to recycle the plastics used. The introduction of new, sustainable materials is also a challenge, as print parameters have to be adjusted individually for each material – a complex process that is often carried out manually. Indeed, when printing with a new material, up to 100 parameters have to be set manually in the 3D printer software to ensure correct extrusion of the material.

Photo Credits: MIT

And although established parameters already exist for standardized materials, these have been determined after long series of tests. Furthermore, the main challenge with renewable and recyclable materials lies in their variability, making it virtually impossible to standardize parameters. As a result, users are forced to configure parameters for each material individually. This of course makes it difficult to make material choices that are more eco-friendly.