Can Chitosan Improve the Sustainability of 3D Printing Plastics?

Why not use natural resources to design new 3D printing materials? That’s the thinking behind a team of researchers from Malaysia, Singapore, Thailand and India. They sought to understand how they could use chitosan, a natural polymer found in certain insects, to create a composite thermoplastic that is compatible with extrusion processes. The goal is to promote a more sustainable and environmentally friendly means of production and consumption. Their tests led to the development of several polymers, including a composite PLA that is denser and more temperature resistant.

Chitosan is a derivative of chitin, a hard and impermeable substance found on certain insects and in the shell of crustaceans. It is a natural polymer that is used in various industries such as cosmetology, agri-food or medical. It is characterized by its biodegradability and biocompatibility. Chitosan can be extracted in various ways, and if our researchers were interested in terrestrial insects only, it is to avoid using processes such as deacetylation, which is not very environmentally friendly.

Chitosan is often recovered from crustacean shells

So the team looked at terrestrial insects as a sustainable source of chitosan; they can be easily grown without damaging the health of our planet. However, the use of their chitosan in printing remains debated. The researchers had to conduct several experiments and tests before obtaining satisfactory results. Indeed, they first found that a PLA matrix enriched with chitosan and chitin from terrestrial insects was less resistant and rigid. The higher the concentration, the more this resistance decreased. So what is the point of adding this natural resource to the plastics on the market?