Applications

#3DExpress: Facial Implants Made Using 3D Printing

In this issue of #3DExpress, we once again present five exciting news items from the world of 3D printing that have caused a stir this week. First up: the 3D-printed facial implant that the University Hospital Basel has produced and…

3D printing facial implants
3Dnatives

In this issue of #3DExpress, we once again present five exciting news items from the world of 3D printing that have caused a stir this week. First up: the 3D-printed facial implant that the University Hospital Basel has produced and successfully used on site. Next an underwater drone, a 3D-printed bridge made from a wind turbine blade, more affordable metal 3D printing and a concrete arch! Enjoy reading and have a great weekend!

3D Printing Facial Implants With PEEK

On March 18, the first 3D-printed facial implant was inserted in an operation at the University Hospital Basel. The implant was manufactured directly at the point of care in coordination with the patient data. The hospital used the XT 220 MED medical 3D printer from 3D Systems for this purpose. This printer was designed to be used in a clean room specifically for medical applications. The post-processing processes are also validated. On-site production enabled doctors and technicians to work closely together to produce a custom-fit implant for the patient. Prof. Florian Thieringer from the University Hospital Basel summed up the advantages of 3D printing at the point of care, “By being directly involved here at the hospital in both the design and manufacture of patient-specific implants, we can tailor treatments precisely to individual needs, respond more quickly and improve surgical outcomes.”

The 3D printing solution from 3D Systems used for the facial implants

Photo Credits: 3D Systems

ROYAL3D presents prototype of a water drone for maritime operations

Royal3D, a Dutch company specializing in 3D printing services, has unveiled the prototype of the ShearWater Aquatic Drone, an autonomous drone designed for operations in the maritime sector. This modular and parametric drone is designed to improve maritime operations by facilitating monitoring, data collection and risk mitigation in extreme environments. The project was partially supported by the European Union’s CrossRoads program and features the use of Royal3D’s advanced 3D printing technology, which uses infrared cameras to accurately control the adhesion of layers during the manufacturing process. The ShearWater is reinforced with PETG fibers, giving it a combination of lightness, stiffness and durability. Although the drone is only a prototype, Royal3D has stated that it is a stepping stone for companies looking to integrate their own autonomous systems into maritime operations.