3D Solar Discusses Using Additive Manufacturing in the Energy Sector

When we talk about the sectors that have implemented additive manufacturing, the list is long. More and more companies are betting on its adoption in the production chain. We have already seen its use in industries such as automotive, consumer goods, aerospace and even oil and gas. One of the sectors that can also benefit from 3D printing is the energy sector. In this context, the U.S. company 3D Solar has developed its own process to take advantage of this technology. We spoke to its team to learn more about its vision for the technology and its application in this field.

3DN: Could you introduce yourself and tell us about your connection with 3D printing?

My name is Daniel Clark, and I’m 41 years old. I was introduced to photopolymers when I was 12 years old through my great-uncle Dennis Gustafson. My first real experience with 3D printing at shows was in 2014 at RAPID + TCT, when Kevin Ayers had me come to Detroit and introduced me to Simon Scott, Graham Tromans and Todd Grimm, where we made a plan to run silicon through a Renishaw Metals 3D printer.

On the right is Daniel Clark of 3D Solar.

3DN: What is 3D Solar? How did the idea of creating the company come about?

The goal of 3D Solar is to revolutionize the solar energy sector with a highly efficient method for harnessing solar power. I crafted a novel three-dimensional solar cell/panel that maximizes energy production within a minimal footprint. Drawing inspiration from biomimicry and sacred geometric shapes, I have engineered an innovative solar cell that captures up to two to three times more power at almost half the cost of conventional silicon-based cells.