Particle3D is creating tailor-made 3D printed bone implants

The Danish company, Particle3D, uses a proprietary technology to create 3D printed bone implants that are tailored to a patient’s body. Additionally, the implants are porous and degradable which means that they fuse to a patient’s skeleton before disappearing. Founded in 2014, the company has come a long way in the development of these implants. Today, Particle3D’s fabrication method and bone material has been validated through various studies and tests from researchers worldwide.

Bone tissue reconstruction is a surgery performed millions of times each year for people that have congenital bone defects, victims of accidents or cancer patients. In the world of additive manufacturing, many attempts have been made at developing a viable solution for these people. For example, a team of researchers at the University of Arizona was combining 3D printing with adult stem cells to create biomimetic scaffolds that could treat fractures. In the case of Particle3D, it is using a bioink made from tricalcium phosphate (TCP) particles that stimulate natural bone growth, and fatty acids.

Image via Particle3D

The Danish company explains that TCP is often used in similar cases, however the implants are made manually from solid blocks which limit their usefulness. Moreover, in such a process the implant is not perfectly adapted to the patient’s body. This is why Particle3D starts with scans of the patient’s bones, enabling the creation of a tailor-made 3D printed implant. Just like any 3D model that needs to be printed, the data from the scan is fed to CAD software and then adjusted in order to be optimized for surgery. Particle3D takes care of the production process, leaving the insertion in the hands of the hospital it sends the implant to.