Additive Manufacturing Skills for Engineers: Hands-On Workshops

Unlock Additive Manufacturing’s Full Potential: Essential Workshops for Engineers & Manufacturers

Are you an innovative engineer, a forward-thinking product developer, or a seasoned manufacturer eager to harness the transformative power of additive manufacturing (AM)? Do you seek to transcend the limitations of traditional methods, elevate your prototyping capabilities, optimize your tooling processes, or scale up production with unprecedented efficiency? Then this comprehensive workshop series is precisely what you need to gain a competitive edge in today’s rapidly evolving industrial landscape.

Originally hosted live from June 23rd to 27th, this pivotal series was a collaborative effort between 3Dnatives, a leading voice in the 3D printing industry, and Stratasys, a global pioneer in additive manufacturing solutions. These five expert-led online sessions were meticulously designed to deliver tangible, practical value derived directly from real-world 3D printing applications. Now, for your convenience and continuous learning, the complete recordings of these invaluable workshops are readily available. Don’t miss this opportunity to dive deep into the strategies and technologies that can revolutionize your approach to design and manufacturing. Access the replays of the workshops now and begin your journey to additive manufacturing excellence HERE.

Titled “Practical Lessons for Engineers Who Need Additive to Deliver,” this five-part series offers concise yet profoundly insightful sessions that directly address the most pressing real-world challenges encountered when working with additive manufacturing. From the initial stages of rapid prototyping and the creation of highly efficient manufacturing tooling to the complexities of achieving full-scale production with advanced materials, each session provides actionable strategies and expert guidance. This series is an indispensable resource for professionals looking to move beyond theoretical understanding and integrate practical, results-driven AM solutions into their daily operations. It’s about empowering engineers to leverage 3D printing not just as a tool, but as a strategic asset for innovation and problem-solving.

Engineers learning about additive manufacturing workshops

Focused, Actionable Learning: Detailed Agenda and Expert Speakers

The “Practical Lessons for Engineers” series brought together some of the brightest minds in additive manufacturing to share their insights and experiences. Each workshop was crafted to provide focused, actionable learning that engineers and manufacturers could immediately apply to their projects. Below is a detailed look at each session, highlighting the key takeaways and the expertise of our distinguished speakers.

Workshop 1 – Stop Compromising on Prototypes: 3D Print Across All Product Development Stages

In traditional product development, engineers often face a dilemma: prioritize functionality or aesthetic appearance in prototypes. This compromise can slow down iteration, complicate validation, and delay client approval. In this highly insightful session, Daniel Princ, Director of Global Sales Enablement at Stratasys, meticulously delves into how advanced 3D printing technologies like PolyJet, FDM (Fused Deposition Modeling), and SLA (Stereolithography) have fundamentally reshaped the prototyping landscape. He illustrates how these technologies empower engineers and designers to create prototypes that excel in both performance and visual appeal, eliminating the need for trade-offs. Participants will learn how to accelerate every stage of the product development cycle, from initial concept validation to final design approval, by leveraging prototypes that truly represent the end product. This session is crucial for anyone looking to streamline their design process, reduce development costs, and bring innovative products to market faster with unmatched quality and precision.

Workshop 2 – Smarter Tooling with 3D Printing: What Works, What Doesn’t, and How to Start

Tooling is an essential but often time-consuming and expensive part of the manufacturing process. This session, led by Dave Hayden, a Mechanical and Global Application Engineer with over 11 years of extensive experience in additive manufacturing, provides invaluable guidance on leveraging 3D printing for smarter tooling solutions. Dave shares practical “do’s and don’ts” derived from real-world applications, offering critical insights into best practices and common pitfalls to avoid when adopting 3D printed jigs, fixtures, molds, and guides. Attendees will discover how additive manufacturing can dramatically reduce lead times for custom tools, significantly lighten parts for improved ergonomics and material efficiency, and unlock entirely new opportunities for process optimization across their entire production floor. This workshop is ideal for manufacturing engineers and production managers seeking to enhance operational efficiency, cut costs, and improve the agility of their assembly lines and production workflows.

Workshop 3 – Unlocking Production Potential: Materials, Systems, and Certification Advances

The perception of additive manufacturing has largely shifted from being solely a prototyping technology to a viable method for producing high-performance, end-use parts. In this transformative session, Niccolo Giannelli, Director of FDM Enablement at Stratasys, thoroughly explores the remarkable advancements that have enabled FDM technology to move beyond the prototype lab and into the production environment. He sheds light on how FDM is now being widely utilized to manufacture functional, durable end-use components, thanks to breakthroughs in certified materials, the adoption of open systems for greater flexibility, and the development of stringent standards required for compliance in highly regulated industries such as aerospace, automotive, and medical devices. This session is vital for engineers and decision-makers who aim to integrate additive manufacturing into their mainstream production lines, emphasizing the importance of material validation, process control, and adherence to industry-specific quality and safety regulations for successful implementation.

Workshop 4 – Specialty Materials for the Most Demanding Applications

When applications demand exceptional performance under extreme conditions, standard materials simply won’t suffice. If your manufactured parts are required to withstand intense heat, prolonged UV exposure, harsh chemicals, or precise static control, this specialized session is specifically tailored for your needs. Gulay Bozoklu, Lead Application Engineer at Stratasys, expertly guides participants through Stratasys’ extensive portfolio of high-performance engineered polymers. She meticulously details materials ranging from ESD-safe (Electrostatic Discharge safe) polymers critical for electronics manufacturing to FST-rated (Flame, Smoke, and Toxicity) materials essential for aerospace interiors. Gulay provides compelling examples of how these advanced materials are being successfully deployed in mission-critical applications, including intricate connector components, robust machine parts, specialized medical instruments, and protective casings for sensitive equipment. This workshop is indispensable for design engineers and material scientists who require their additive manufactured parts to meet stringent functional requirements and perform reliably in the most challenging operational environments, pushing the boundaries of what is possible with 3D printing.

Workshop 5 – Turning Waste into Parts and Profit

Sustainability and cost-efficiency are paramount concerns in modern manufacturing. The final session of this series addresses one of the most significant challenges inherent in powder-bed 3D printing technologies: the substantial amount of unused PA12 powder that typically goes to waste after each build. This insightful workshop, led by Steven Goodwin, Senior Corporate Application Engineer at Stratasys, unveils the groundbreaking Stratasys SAF ReLife process. Attendees will learn precisely how this innovative technology makes it possible to effectively reuse valuable PA12 material, drastically reducing waste and environmental impact. Steven explains the mechanics of the ReLife process and demonstrates how it enables manufacturers to produce new, high-quality parts at virtually no additional material cost. This session is a must-attend for operations managers, production engineers, and anyone focused on enhancing the sustainability of their additive manufacturing processes while simultaneously improving their bottom line. It highlights how embracing circular economy principles can lead to significant economic advantages and a more responsible manufacturing footprint.

Why View These Essential Workshops? Elevate Your Additive Manufacturing Expertise

If you are deeply involved in product development, manufacturing operations, or process engineering, and your goal is to push the boundaries of what you can achieve with additive manufacturing, then this workshop series was meticulously crafted with your needs in mind. This is not just a collection of presentations; it’s a curated learning experience designed to provide you with a profound understanding of how to implement 3D printing solutions effectively and profitably. By viewing these replays, you will gain direct access to invaluable insights from recognized industry experts, witness compelling real-world examples of successful additive manufacturing deployments, and leave each session equipped with fresh, innovative ideas and practical strategies ready to be applied directly to your own projects and workflows.

The rapid advancements in 3D printing necessitate continuous learning and adaptation. This series bridges the gap between theoretical knowledge and practical application, offering a roadmap for engineers and manufacturers to navigate the complexities and capitalize on the immense opportunities within additive manufacturing. Whether your focus is on accelerating design iterations, creating more efficient production tools, or producing robust end-use parts with advanced materials, these workshops provide the foundational and advanced knowledge required to succeed. Equip yourself with the expertise to make informed decisions, optimize your processes, and drive innovation within your organization.

Did you have the opportunity to view the live Stratasys workshops, or perhaps you’ve already started watching the replays? We’d love to hear your thoughts, experiences, and key takeaways! Please share your insights in a comment below or join the conversation on our vibrant LinkedIn or Facebook pages. Your feedback helps foster a stronger additive manufacturing community. Plus, to ensure you never miss out on the latest innovations, breakthroughs, and industry news, don’t forget to sign up for our free weekly Newsletter and have all the essential 3D printing updates delivered straight to your inbox. You can also find an extensive library of all our educational and informative videos on our dedicated YouTube channel, offering a visual journey into the world of additive manufacturing. Stay connected, stay informed, and continue to innovate with 3Dnatives and Stratasys!