New glass 3D printing technique developed at ETH Zurich

Today, additive manufacturing works with multiple different materials, yet glass is one of those materials that remains difficult to work with. Only a few groups of researchers around the world have attempted to produce glass objects using 3D printing technologies. We can mention a group of researchers from MIT that developed a system named G3DP2. This system was able to create complex geometrical shapes and personalised glass objects. In terms of commercial applications, we can also mention Glassomer, which developed its own glass 3D printing technology. This month, a new technique has emerged from ETH Zurich, this method is based stereolithography and promises interesting applications.

The researchers from ETH Zurich explain that previous techniques have made objects by printing molten glass, or used powdered ceramic particles that can be printed at room temperature and then sintered later to create glass. In the first case, one of the limitations is that extremely high temperatures are needed, consequently so is highly heat-resistant equipment. As for the second technique, it is difficult to achieve complex shapes. This new process on the other hand is based on stereolithography, for which a special resin that contains a plastic and organic molecules to which glass precursors are bonded, was developed.

Credits: ETH Zurich

Glass 3D printing, the new process from ETH Zurich

According to this research, the resin developed can be used in commercially available DLP systems. DLP 3D printing works by hardening the resin where the UV light pattern is projected. During this process, the researchers can change various parameters in each layer, including pore size. For example, weak light intensity results in large pores. Additionally, by mixing silica with borate or phosphate and adding it to the resin, complex objects can be built from different types of glass – or even combine these types together.