First RAF-Made 3D Printed Part Installed on Operational Typhoon Jet

In a new development within the defense sector, the United Kingdom’s Royal Air Force has successfully installed its first in-house manufactured 3D printed component to an operational Typhoon fighter jet at RAF Coningsby. This is a new milestone that signals a transformative leap in aircraft maintenance, promising faster repairs and reduced downtime for the military fleet.

Engineers were able to install a temporary 3D printed replacement part for the pylon assembly. This is the structure that connects the weapons system to the aircraft’s wing. The part itself was designed and produced at the Hilda B. Hewitt Centre for Innovation by scientists from No. 71 Inspection & Repair Squadron. These parts were then installed and fitted by members of the 29 Squadron.

The Senior Engineering Officer at No 29 Squadron, John Mercer, highlighted the significance of this new development by stating, “This isn’t intended as a permanent fix, but it shows where we’re heading. When aircraft are grounded waiting for spare parts, we can’t afford delays. Being able to print our own temporary components means getting jets back in the air faster.”