Engineers Have Developed an Ultra-Fast Opaque Resin 3D Printing Process

At EPFL in Switzerland, engineers from the Laboratory of Applied Photonic Devices (LAPD) have developed a resin 3D printer capable of designing objects in a few seconds. Based on a volumetric printing technology, it can produce parts with an opaque resin, which until now was not possible with this type of method.

Innovations centering on resin processes are numerous and already 5 years ago, this team of engineers had developed a technology to considerably accelerate the printing process. Normally, it can take several hours to obtain a final part and many manufacturers are looking to optimize the speed of their machines. In this case, the engineers are relying on a volumetric method to do so. Christophe Moser, professor at EPFL, explained how it works: “We pour the resin into a container and spin it. Then we shine light on the container at different angles, causing the resin to solidify wherever the accumulated energy in the resin exceeds a given level. It’s a very precise method and can produce objects at the same resolution as existing 3D-printing techniques.”

Photo Credits: EPFL

In addition to obtaining a part with a good resolution, the process is considerably faster. In fact, the engineers tested their method and successfully printed a tiny Yoda in only 20 seconds. But what is particularly interesting is the material used: an opaque resin. The use of such a resin in a volumetric process poses a major challenge. Light does not propagate smoothly, which reduces the amount of energy needed to solidify the liquid resin. As a result, the resolution drops, which makes volumetric printing less attractive to many users. Engineers therefore sought a solution to circumvent this challenge and ensure that the light could pass through the resin in a straight line.