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3D printing accelerates supercar design and production
In the automotive industry, additive manufacturing has established itself as a technology for prototyping and tooling applications. Car manufacturers can create prototypes to check fit and form before going further in the design process, and they can also create low-cost…
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In the automotive industry, additive manufacturing has established itself as a technology for prototyping and tooling applications. Car manufacturers can create prototypes to check fit and form before going further in the design process, and they can also create low-cost tooling such as grips, jigs and fixtures, needed during production. Nevertheless, the technology has been gaining greater adoption in series and customised end-part production, particularly for motorsports and luxury vehicles. It enables to create specific vehicle components that are custom and lightweight, especially convenient when the cost of such components is justified by an improvement in vehicle performance. As a result, a growing number of automotive players are investing in 3D printing technologies, and leveraging their benefits.
In the UK, Briggs Automotive Company (BAC), the British manufacturer behind the BAC Mono and BAC Mono R single-seater supercars, has announced its continued adoption of 3D printing. The company said it is partnering with 3DGBIRE, the professional 3D printing expert based in the UK, and using Ultimaker 3D printers, to integrate the technology smoothly in its production workflow. Founded in 2009, BAC’s Mono and Mono R supercars offer performance and a unique aesthetic. These luxury cars have been designed to be a canvas for customer personalisation, for which additive manufacturing is perfect.

BAC, 3DGBIRE and Ultimaker made 40 3D printed parts for the Mono R supercar
Together with 3DGBIRE and Ultimaker, BAC is investing in the technology to create higher-performance, lighter and more advanced parts for its Mono R supercar. The aim was to reduce the design-to-manufacture timeframes of complex geometrical components and bring production in-house. Daniel Abram, General Manager at 3DGBIRE, explains in more detail: “The introduction of 3D printing into the car production process has proven to be beneficial at numerous stages. From R&D and prototyping, to manufacturing aids, to the production of end use parts, 3D printing is saving businesses like BAC money and slashing lead times.”





