Emerging Objects on their unique approach to materials and architecture thanks to 3D printing

Last year we were telling you about the Cabin of Curiosities, a 3D printed building project a little out of the ordinary from the American company, Emerging Objects. This 3D printed hub is composed of 4,500 3D printed ceramic tiles made from a mixture of cement, sawdust, salt and even grape skins – the way the tiles were designed give the exterior the appearance of a garden. The company is specialised in innovations in 3D printing architecture and building components, and has demonstrated this through many innovative projects that could not have been designed without 3D printing. In order to learn a little bit more about the company we spoke to the CCO and co-founder, Virginia San Fratello who told us how Emerging Objects came about and its use of additive manufacturing to create original projects.

The Cabin of Curiosities composed of 4,500 ceramic tiles | Photo Credits: Emerging Objects

3DN: Can you introduce yourself and your link to 3D printing?

I’m Virginia San Fratello, Chief Creative Officer and co- founder of Emerging Objects. I started 3D printing back in 2004 using a Zcorp, binder jet printer. At that time I was printing architectural models, specifically of the Hydro Wall concept that I had developed for the Metropolis Magazine Next Gen Competition. There were definitely moments when I was filling the 3D printer with the proprietary powder mixture that I had bought and I was thinking “Why can’t I just put flour or my own powder in the printer?” Several years later, my partner Ronald Rael, bought a 3D printer and we did in fact put our own materials in it. We started with ball clays and porcelain and moved on to materials such as sand, cement and salt.

Part of Emerging Objects’ GCODE.Clay series of objects 3D printed in various clays (porcelain, bmix, terra-cotta, and recycled clay) that explore the creative potential of designing with G-code | Photo Credits: Emerging Objects

3DN: How did the idea of creating Emerging Objects come about?

Emerging Objects was essentially a project started by our design firm Rael San Fratello. In 2010 we were invited to participate in the Biennial of the Americas and we decided to 3D print our exhibit out of sand. We used our own 3D printer and hacked it to print sand. We printed about 20 or 30 different objects for the exhibit at a fraction of the cost of what it would have been had we been forced to use proprietary materials or to out source our prints. We were also able to print small pieces that we could stack together both horizontally and vertically to make larger structures. That was when we realized we could use this technology to print things like bricks and tiles which could me make into walls and buildings.